For developers & contractors

Build once.
Spend less for decades.

GFRP reinforcement removes the single biggest line on a long-term concrete budget — corrosion repair. The commercial case is simpler than it looks: lower transport, no overlap waste, indexed pricing without steel volatility, and a structure that survives its own design life.

Open the commercial case
Project developer wearing a Composite Group hard hat
>20 %
CAPEX cut vs. steel (Jizan, ACI)
1 : 7–8
truck ratio for equivalent delivery
80+ years
service life · no corrosion repair
LME-indexed
3 – 5 year price fixation available
01 THE BRIEF

The commercial case
is the structural case.

In Swiss road maintenance alone, steel corrosion consumes CHF 260–510 million every year. Bridge decks, retaining walls, parapets, tunnel linings — the dominant cost line is not the structure, it is keeping the steel inside it from rusting.

GFRP removes that line. Specified against the corrosion-protected steel these structures need, it starts at the same cost — and costs less every year for the next eighty. For developers, contractors and investors with long-term budgets, that's the case for GFRP.

02 THE LIFECYCLE CASE

Cost flattens
when corrosion stops.

Specified like-for-like against corrosion-protected steel, GFRP starts at the same cost — at or below it on large long-term orders. Then the lines part: steel begins a cycle of corrosion repairs — spalling, deck overlays, partial replacement; GFRP has none. Only one line keeps climbing.

CUMULATIVE COST 0 20 40 60 80 100 YEARS Steel corrosion repair cycles GFRP no corrosion repairs FIRST REPAIR Year ~20–30 Same cost at year 0
Year 0

Specified against corrosion-protected steel, GFRP starts level — at or below it on large long-term orders.

Year 20–30

Steel begins corrosion-driven repair cycles — spalling, overlays, partial replacement. GFRP is unchanged.

Year 80+

Each steel repair widens the gap; GFRP adds nothing. Over the service life, lifecycle modelling shows 40 – 70 % lower total cost in corrosive exposure (ACI 440).

Illustrative. Project-specific lifecycle modelling is part of step one of every cooperation.

03 WHERE THE SAVINGS COME FROM

Four sources,
each with a number.

The savings are not one big number. They are four smaller numbers stacking up across the project — and continuing to stack up for decades after handover.

  • 01 PRICING
    No steel market volatility

    Our GFRP pricing isn't tied to the steel market, and we offer 3 – 5 year price fixing on long-term projects. Budgets hold across the whole development, not just the procurement window.

    3 – 5 yr
    price fix available
  • 02 TRANSPORT
    One truck does the work of seven

    Four times lighter per metre than steel. One articulated trailer of GFRP coils delivers what would otherwise take seven to eight rebar deliveries.

    1 : 7–8
    truck ratio
  • 03 INSTALLATION
    No overlap waste

    Continuous coils have no lap splices. The overlap and offcut you would otherwise scrap at every bar joint is simply not there.

    0
    lap splices
  • 04 MAINTENANCE
    No corrosion repair cycle

    The single biggest line on a long-term concrete budget — chloride-driven repair, deck overlays, partial replacement — disappears entirely. Counted across 80 years, the saving dominates.

    80+ yr
    flat maintenance line
Cable-stayed concrete viaduct
One pour, then a structure that pays its operator back for the next eighty years.
REFERENCE FAMILY · LONG-LIFE INFRASTRUCTURE
04 REFERENCE PROJECTS

Where the case
has already been made.

Three projects with their commercial outcomes on record. Full case-study documents available on request — including bill-of-materials comparisons and post-pour reviews.

Featured · 2024
JIZAN · SAUDI ARABIA
The world's largest FRP-reinforced concrete structure.

A 21.3 km flood-control channel through a coastal city, exposed to salt water, sand, intense heat. Specified in GFRP after chloride-attack lifecycle modelling against steel.

21.3 km
total length
>20 %
CAPEX reduction
91 %
less CO₂ vs. steel
Source: ACI · American Concrete Institute
MIBACH · GERMANY 2023
Airline hangar floor — 82 km in spools.

Slab reinforcement delivered on coils. Half the rebar tonnage, four times the installation speed, eighty-five percent less transport.

82 km
GFRP delivered
~30 %
of steel weight
install speed
BUILD BETTER · 2024
Selected by Microsoft, Capgemini & Bouygues.

Composite Group (via FROOT) was selected from 75+ applicants in the Elemental Impact Build Better Innovation Challenge — funded pilot deployments and technical scaling support.

75+
applicants
6
winners
2024
cohort

A full case-study deck (Mibach, Jizan, Galanta production facility) is available on request.

The sustainability advantage of GFRP is not in the production of the bar itself — it is in the decades of avoided maintenance, transport, and material replacement that follow.
Composite Group · 2026
05 SUSTAINABILITY CREDITS

Earns credits
in three rating systems.

The EPD (EN 15804 +A2, EuCIA-verified) makes GFRP a contributing material toward the major sustainability rating systems used on European and international developments. Indicative credit categories below — specific point counts are project-dependent.

  • LEED v4.1
    US · international
    Contributes to
    • MR — Building Product Disclosure (EPD)
    • MR — Sourcing of Raw Materials
    • IN — Innovation in Design (low-carbon material)
  • BREEAM
    UK · Europe
    Contributes to
    • Mat 01 — Life-cycle impacts
    • Mat 03 — Responsible sourcing
    • Wst 02 — Recycled aggregates / material reuse
  • DGNB
    Germany · DACH
    Contributes to
    • ENV1.1 — Building life-cycle assessment
    • ENV1.2 — Local environmental impact
    • TEC1.6 — Ease of recovery and recycling
SOURCE DOCUMENT
The EPD is the foundation document for all three rating systems. EN 15804 +A2 compliant · EuCIA-verified · cradle-to-gate carbon and full lifecycle dataset.
06 SUPPLY & DELIVERY

One factory,
one supply chain.

Composite Group manufactures every metre of rebar in a single vertically-integrated facility in Galanta, Slovakia. Fibre to packaged bar, under one roof — which makes lead times short and certificates traceable to the batch.

Capacity
6 M+ m / yr
Factory
Galanta, SK
Founded
2021
Projects shipped
5 · EU
Standard lead time
3 – 6 weeks
Tender supply
12 – 16 weeks
Coil lengths
Continuous
Mill cert
per shipment
Why one factory matters
  • Single-batch traceability

    Every shipment carries the mill test certificate from the production run the bars came from.

  • European supply chain

    Raw materials sourced within the EU. No exposure to international shipping cycles or foreign-currency price shocks.

  • No third-party sub-supply

    Composite Group manufactures the full bar in-house — pultrusion, winding and sand coating under one roof. No second-tier vendor to fail.

  • Local engineering support

    Our engineering desk supports the design office directly — from specification to detailing.

07 NEXT

A commercial briefing,
built around your project.

Send us a sketch of the development — scale, structure type, design service life, and the contracting model. We'll return a bill-of-materials comparison versus steel, a lifecycle cost profile, and an indicative price for the diameters you would need.

Request a commercial briefing
Selected from 75+ applicants · Build Better Innovation Challenge 2024
Bouygues FROOT USA